16 November 2023

400/6000 X-Press for De Martinis Verniciatura


For De Martinis Verniciatura S.r.l., a company specialising in metal treatments and finishes, sheet metal processing and powder coating, we built a hydraulic press brake with a capacity of 400 tonnes and a worktable length of 6100 mm.

Gasparini-Industries-De-Martinis-400-6000

This press brake is characterised by its Easy design, has an open-height of 600 mm and a stroke of 400 mm.

 

They were installed:

  • the automatic hydraulic crowning system
  • the E-Reflex deformation compensation system

The backgauge is 5-axis (X-R-Z1-Z2-X6) CNC-controlled, which in addition to the two standard axes also features the Z1 and Z2 axes. It is characterised by the addition of a reference and a stop on one of them.

 

The register has an X-axis stroke of 800 mm (with a stop at 1000 mm).

Gasparini-Industries-De-Martinis-400-6000-backgauge
Gasparini-Industries-De-Martinis-400-6000-Upper-clamping

In terms of clamping, the customer opted for:

  • Gasparini AirSlide upper pneumatic clamping of 110 mm height for European type tools
  • manual lower clamping

The safety device implemented is the DSP-AP Laser, which provides a reduction in speed and a decrease in cycle time. The system emits a visible laser beam that complies with EN12622 standards and ensures that the operator is protected from any danger of being crushed between the die and the punch. This solution is an improvement over older photoelectric barriers or single-beam guards that no longer meet current standards.

 

In addition, the positioning of the safety photocells is automatic.

Gasparini-Industries-De-Martinis-400-6000-DSP-AP
Gasparini-Industries-De-Martinis-400-6000-CNC

This machine was equipped with the Tele-Link remote assistance function and the Industry 4.0 package.

 

The CNC is a Delem DA-69T type, mounted on a mobile console. The offline software is Delem Profile T-3D.

The machine has been equipped with two standard foot pedals (one on the right and one on the left), which are then connected by wiring to the press brake.

Gasparini-Industries-De-Martinis-400-6000-footpedal

This press brake also features:

  • ECO energy-saving package
  • 2 sliding front supports

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