The decision to install two machines with the same configuration stems from the need to standardize the production process, reduce downtime, and ensure repeatable results, regardless of the machine used.
Main features of the machine
The two XP115/2500 machines were designed based on a careful analysis of the customer’s operational needs, with the aim of offering flexibility, control, and bending quality even on complex jobs:
- Tonnage: 115 tons
- Bending length: 2,500 mm
- Backgauge: 400 mm
- Stroke: 300 mm
- Bench-crosshead clearance: 500 mm
This configuration allows for a wide range of applications while maintaining a high level of precision.
Consistent precision thanks to Gasparini systems
The press brakes are equipped with advanced Gasparini technologies, designed to guarantee reliable and repeatable bending results:
- E-Reflex deformation compensation system, for automatic and continuous correction during the work cycle
- Automatic hydraulic crowning, which ensures uniform angle along the entire bending length
These systems allow the quality of the piece to be maintained even when operating conditions and processed materials vary.
Ergonomics, speed, and operational safety
Great attention has also been paid to ergonomic and safety aspects, in order to improve working conditions for operators:
- 4-axis rear register (X-R-Z1-Z2) controlled by CNC
- Gasparini upper and lower pneumatic clamps for quick and safe tool change
- 60 mm pneumatic ice-breaking bench
- DSP-AP laser safety system with PLC, compliant with the most stringent regulations
- Double foot pedal for greater operational flexibility
- LED lighting of the work area for better visibility during operations
Energy efficiency and digital integration
The two XP115/2500 press brakes have also been configured to ensure reduced consumption and readiness for Industry 4.0:
- ECO energy saving package, to optimize consumption during idle phases
- Delem DA-66S CNC, with Delem Profile Lite SL 2D offline software
- Readiness for Tele-Link remote assistance
- Industry 4.0 package, for the management and transmission of production data
Solutions that allow BPS S.r.l. to integrate the machines into its digital processes and effectively monitor production.
Two identical machines, one quality standard
The creation of two perfectly identical press brakes represents strategic added value for the customer: standardization of results, greater flexibility in production planning, and reduced learning times for operators.
A concrete example of how Gasparini designs solutions tailored not only to individual machines, but to the entire production process.
We continue to support our customers with press brakes designed to last over time, capable of evolving alongside production needs and guaranteeing consistent quality, today and tomorrow.
